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Flex-Lag® Full Ceramic Lagging

Flex-Lag® Full Ceramic Lagging

Flex-Lag® Full Ceramic Lagging is the reliable solution for belt slippage problems that conventional rubber lagging often can’t correct. In fact, with 80% tile coverage, it features the highest coefficient of friction available in lagging materials – two to three times the friction of rubber in wet, muddy, or dry conditions. 

Features and Benefits

  • 80% tile coverage
  • Ceramic tiles increase coefficient of friction between the belt and drive pulley in wet or variable conditions
  • Constructed from hundreds of individual ceramic tiles molded into a durablerubber backing with a higher coverage than Medium Ceramic for best-in-class abrasion resistance
  • Molded ceramic buttons grip the belt's underside for positive traction
  • Best for high-tension belts
  • Available with FRAS approved rubber, marked in blue for easy identification on site
  • Smooth ceramic available on demand

Specifications

  • Minimum Pulley Diameter: 12" (300 mm) 
  • Thickness: .5 - 1.15" (12 - 30 mm)
  • Temperature Rating: 5° F to 185° F (-15° C to 85° C)
  • Rubber Compound: SBR (Styrene-Butadiene-Rubber)
  • Rubber Hardness: 68 ± 3 Shore A
  • FRAS (Fire Resistant Anti Static) - MHSA Certification # MSHA NO. IC-190
  • Ceramic Compound: Aluminum Oxide (Al203)
  • Ceramic Hardness: 83 HRA Rockwell Hardness Scale A
  • Strip widths from 35" (880 mm) to 101" (2560 mm) to match pulley face widths
  • Strip widths from 18" (450 mm) to 84" (2100 mm) to match belt widths

Installation

  • Use the Flexco Lagging calculator to determine the appropriate number of strips/rolls required for your application
  • Flex-Lag does not require removing the pulley from the conveyor system
  • A labor-saving cold vulcanization process with Flex-Lag Adhesive makes on-site installation fast, simple, and efficient
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How to Select the Right Lagging Product

To select the right pulley lagging, be sure to consider the environmental conditions around the pulley:

  • Belt condition, i.e., wet or dry
  • The service required for bonded lagging versus weld-on
  • The expected wear life of the lagging
 

Flex-Lag® Rubber

Flex-Lag® Ceramic

Flex-Lag® Weld-On™

Criteria

Light Duty

Plain

Diamond

Diamond Pattern

Medium Ceramic

Full Ceramic

Rubber Diamond

Full Ceramic

Thickness Range Available*

7.5 mm

10-25 mm

10-30 mm

12-30 mm

12-30 mm

12-30 mm

15 mm

15 mm

Belt Width*

Any Width

Any Width

Any Width

Any Width

450-3000 mm

450-3200 mm

450-3200 mm

450-3200 mm

Minimum Pulley Diameter

50 mm

300 mm

300 mm

300 mm

300 mm

300 mm

400 mm

400 mm

Dry Friction

Very Good

Excellent

Very Good

Very Good

Excellent

Excellent

Very Good

Excellent

Wet Friction

Average

Average

Good

Very Good

Excellent

Excellent

Good

Excellent

Wet/Muddy Friction

-

Average

Very Good

Very Good

Very Good

Very Good

Very Good

Very Good

Wear Life

Good

Good

Good

Very Good

Excellent

Best

Good

Best

Ease of Installation

Good

Good

Good

Good

Good

Good

Best

Best

Drainage Grooves

No

Yes

FRAS (Fire Resistant Anti-Static)

No

Available

Rubber Compound

SBR

Hardness (Shore A)

68 +/- 3

Ceramic Compound

-

-

-

Al2O3

Al2O3

Al2O3

-

Al2O3

Ceramic Coverage

-

-

-

13%

39%

80%

-

74%

Can be used in an autoclave (with application of uncured rubber)

Yes

Yes

Yes

Yes

Yes

Yes

No

No

Operating Temperature

-15° -  85° C

 

COF Values

Ask Your Local Sales Representative

*Additional thicknesses and widths available as special orders. 

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